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Kickstart Shaft fitting

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Kickstart Shaft fitting Empty Kickstart Shaft fitting

Post  storkfoot Tue Nov 07, 2017 3:18 pm

I could probably do with putting up a picture, but let me try and explain first.

I am used to Series 3s and the way the kickstart shaft fits into the sidecasing. I can see my Vega is different!

I have changed the O ring on the shaft that fits in to the casing. As there is no oil seal, am I correct in assuming that this O ring is all there is to keep it oil tight?

Secondly, am I correct in saying that there is no circlip holding a shim in on the outside, ie in between the shim and the kickstart kever?
storkfoot
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Post  Snails Wed Nov 08, 2017 6:12 am

No circlip on mine

The whole of the Kickstart mechanism is a bit on the loose side and you have to be careful on fitting it does not slip
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Post  storkfoot Wed Nov 08, 2017 9:40 am

Thanks, Ed. I have just found a couple of shims that are a decent fit so I’ll have a mess with them.
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Post  storkfoot Sat Dec 07, 2019 1:02 pm

Having finally built my engine, albeit that it won’t run for several months until I sort the bodywork, I can see that the shaft noticeably moves in and out when I depress the kickstart lever.

It engages fine with first gear but is this usual?
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Post  Snails Sun Dec 08, 2019 3:52 am

Mine did the same. Id tighten up the shaft bolt but after a few kicks it would slip again. I shimmed it it out to prevent it slipping. I think it's down to a worn KS pedal?
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